"ZTI MOSCOW" production and warehouse complex

Main parameters
Location
Moscow region
Istra District, Pavlovskaya Sloboda Rural Settlement, "Trapezia" Industrial Zone
Construction queue
QueueSquareYear of completion
I
15 400 м²
2019
II
20 359 м²
2022
Description

ZTI is Russia's largest manufacturer of modern industrial polyethylene containers for transportation and storage of chemical, oil refining and food products. ZTI's customers include BASF, DOW, HENKEL, TOTAL VOSTOK, Rosneft and hundreds of other production companies.

PSO-13 is building for ZTI Moscow, the most modern of its 5 plants, in the Trapezia industrial zone near Moscow.

Construction was carried out in two phases. In the first phase, a 15,400 m² production and storage building was built, and the functional layout of the building made it possible to start production without waiting for the second phase of construction to begin. In the second phase, a 20,359 m² warehouse block was built.

The total dimensions of the production and storage facility, which is designed to operate 24 hours a day, are 192 x 180 meters, and 35,759 m² of floor space..

Key
features
Completed
work
  • Preparation of documentation for the Project phase
  • Preparation of Working Documentation 
  • Functions of the Technical Client 
  • Fit-out finishing 
  • Installation of process equipment

 

Phase I - 15 400 m²
Phase II - 20 000 m²

 

Layout
solutions

The production building consists of the following functional units:

  • Raw material storage with transport docks and unloading area
  • Rooms for raw material dosing, extrusion, forming, processing and packaging
  • Three-storey administrative block with entrance group, canteen, wardrobes, office and technical administration rooms
  • Boiler house with water treatment system and fire water station
Energy-saving technologies

Due to the high energy consumption of the plant (about 5 MW), industrial bus ducts are used in the power grid, providing increased fire safety, and due to the low resistance they save electricity.

To reduce energy consumption for heating supply air during the cold season, the heating and ventilation units are equipped with rotary recuperators.